Awning Manufacturing Explained
They provide shade for your deck. They stop the rays from overheating your living room. They help highlight your business to make it stand out. Awnings are great products, but have you ever wondered how they are made? Your awning manufacturer in Austin, TX offers the inside scoop below.
From the factory to your home or storefront, awnings undergo many manufacturing steps to become the final product that graces your property. Following is an overview of what is involved in this multi-step process.
Residential vs. Commercial
The awning manufacturing process typically differs somewhat depending on whether the awning is designed for residential or commercial use. Residential awnings are usually made of aluminum or steel and feature a canvas or fabric shell. Commercial awnings are typically made of the same materials, but they are stationary, while residential awnings are often designed to extend and retract. As a result, residential awnings must also include mechanical parts.
The Essentials
Not everyone can be an awning manufacturer in Austin, TX. Certain skills are required to complete this process. These skills include commercial sewing, aluminum and steel welding, electrical knowledge and design skills.
One must also possess the required equipment to create awnings. To manufacture awnings, one must have a welder and welding supplies, a saw, pipe-bending machinery, vehicles or equipment to transport the large, completed awnings and a workspace that is suitable to house all of this equipment.
The Process
To create the framework for awning manufacturers in Austin, TX, the metal is either cast or forged. To cast it, molten aluminum is poured into a mold which shapes the metal into the desired frame. Then, machines are used to create the necessary bolt-holes and flanges. Forged awnings are created by hammering cold or hot aluminum into the desired shape.
To create the awning, specialized awning fabric and stitching must be used. After the fabric portion of the awning is completed, it is threaded into one tube and stretched across the framework and attached.
If the awning is designed to extend and retract, a motor must be inserted to control this mechanism. Once all of these parts are in place, the awning is ready for installation on the home or business. Often, commercial awnings also feature a light that is installed on the building to backlight the awning and make the business name more noticeable.
Customization
The size of the fabric and framework vary greatly based on the future use of the awning. These products are extremely customizable to use in a full range of settings. They can be as small as one residential window or as large as a commercial building front. To create bigger awnings, awning manufacturers in Austin, TX must have access to more materials, greater production space, larger machinery and sufficient transportation for large awnings.
Get Your Own
Would you like an awning manufacturer in Austin, TX to complete this process for you? If you need a custom awning for your home or business, contact the experts at Hill Country Awnings & Shades of Texas. Our mission is to provide quality shade products tailored to fit your needs. Our specialty awnings include drop curtains, power screens, rolling shutters and more. Contact us today to get started on your awning.
Categorised in: Retractable Awnings